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The growing demand for recycled plastic granules is driven by global efforts to reduce plastic waste and lower the environmental impact of plastic production. However, recycled plastic granules’ buyers encounter challenges, as these materials can vary in appearance, quality and consistency compared to virgin plastic. This poses complications and risks for manufacturers seeking to incorporate recycled plastics into their products.
Here we will explore the key concerns faced by consumers of recycled plastic granules and how leading Exirpolymer, recycled plastic manufacturer, is working to address these issues. Overcoming the challenges of recycled plastic reliability and quality is important for enabling the wider adoption of sustainable, recycled materials.
Table of Contents
Consumers' Preference Towards Recycled Plastic Granules
There are many reasons for the increasing need for recycled plastic granules:
Strict Relations
Manufacturers are searching for more recycled materials as a result of stricter laws and policies, such as extended producer responsibility programs, plastic bag bans and recycled content requirements.
Sustainability of the Environment
There is a growing trend among consumers, corporations, and governments to prioritize sustainability and minimize its environmental effects. Utilizing recycled plastics reduces the carbon footprint associated with plastic manufacture, keeps garbage out of landfills and the ocean, and conserves natural resources.
Cost Savings
Manufacturers are encouraged to utilize recycled plastic granules in their products because they may usually be a more affordable option compared to virgin plastic.
Social Responsibility of Companies
Stakeholders and customers are putting pressure on many businesses to show that they are committed to environmental stewardship and sustainability. Using recycled plastics can improve a company’s brand and ecological credentials.
Benefits of Using Recycled Granules and Compounds for Plastic Product Manufacturers
Manufacturers can gain from using recycled plastic granules and compounds in a number of ways:
Environmental Stability
Recycled plastics are incorporated into goods to help save waste, preserve natural resources, and lessen the production process’ carbon impact.
Read more about plastic waste: Pre-consumer vs. Post-consumer Waste: What’s the Difference?
Competitive Advantage
Providing goods manufactured from recycled materials may set a business apart from rivals and win over customers who care about the environment.
Cost Savings
Recycled plastics are often less expensive than virgin materials, which can lead to lower production costs.
Regulatory Compliance
The use of recycled plastics can help manufacturers meet regulatory requirements and demonstrate their commitment to sustainability.
Circular Economy
The usage of recycled plastics contributes to the growth of a more circular economy, in which resources are recycled and reused rather than thrown away.
Disadvantages of Using Recycled Granules and Compounds for Plastic Product Manufacturers
Although there are many advantages to employing recycled plastics, producers should be aware of the following possible disadvantages:
Varying Quality
Maintaining consistent product quality might be more difficult when using recycled plastic granules since they may differ from virgin materials in terms of quality, color, and physical characteristics.
Contamination
The functionality and appearance of the finished product may be impacted by contaminants or impurities found in recycled plastics that were not eliminated throughout the plastic recycling process.
Processing Challenges
Compared to virgin materials, recycled plastics could need alternative processing methods or equipment modifications, which could raise the complexity and expense of manufacturing.
Restricted Inventory
The availability of high-quality recycled plastics may not always meet demand for particular types of materials or applications.
The Perception of Quality
It may be challenging to effectively sell items created using recycled plastics due to consumer concerns about the perceived quality or performance of these materials.
7 Challenges of Buying Recycled Plastic Granules and Exirpolymer solutions
There are several obstacles that recycled plastic granule consumers must overcome, and these obstacles may have an effect on the supply’s dependability, uniformity, and quality. The professionals at Exir Polymer, a top manufacturer and supplier of recycled plastic granules, have carefully considered and handled these issues.
Challenge #1 The Difference Between the Quality of the Shipment and the Agreed Quality
Customers who purchase recycled plastic granules are often concerned about possible differences in the quality of the material they have been promised and the actual shipment they get. A number of variables can impact the ultimate quality of the granules, including the source of the recycled material, the efficiency of the cleaning and sorting procedures, and the existence of pollutants.
Exirpolymer Solution:
Exirpolymer has put strict quality control systems in place at every stage of its production process to solve this issue. This entails thorough testing and inspection of the raw materials as well as stringent quality assurance inspections on the completed goods prior to client shipment. Exirpolymer is able to guarantee that the provided product satisfies the predetermined criteria by upholding constant quality standards and attentively observing each batch of granules.
At Exirpolymer, the most important thing to consider is the customers’ needs. One of the greatest advantages that this company provides is its elimination of the “Middle Man”. They provide the products directly to the customers and warehouses. They provide photos and captured footage of products, from their formulation process to their characteristics to the customers.
Challenge #2 Inappropriate Appearance and Difference in Size of Granules
When compared to virgin plastic materials, recycled plastic granules may vary more widely in size, shape and appearance. This may be because of the constraints of the recycling and sorting procedures, as well as the heterogeneous character of the waste stream from which the recycled plastics are sourced.
Exirpolymer Solution:
Exirpolymer tackles this problem by meticulously regulating the sorting and granulation procedures to provide a more consistent and homogenous end result. They make use of sophisticated size-grading apparatus and strict quality control measures to guarantee that the granule sizes and looks satisfy their clients’ particular needs.
Challenge #3 Inappropriate Color and Unpleasant Odor of the Granules
Customers may also be concerned about the color and smell of recycled plastic granules since these characteristics may have an impact on the finished goods’ appearance and functionality. Because of lingering impurities or material history, recycled plastics might have a broader color spectrum or even a disagreeable odor.
Exirpolymer Solution:
Exirpolymer uses specialist cleaning and sorting methods to get rid of undesired chemicals, colors and odors from the recycled plastic components in order to lessen these problems. Additionally, they collaborate extensively with their clients to guarantee that the granules’ color and smell satisfy their particular needs. This is achieved by either giving a variety of common color options or by creating unique mixes.
Challenge #4 Inconsistency in Quality Across Different Shipments
Because the makeup and features of the waste stream might change over time based on the source and the scheduling of the collection and recycling operations, there may also be variations in the quality of recycled plastic granules.
Exirpolymer Solution:
To tackle this difficulty, Exirpolymer has put in place strong quality control systems that keep an eye on the consistency of their output all the time. Every batch of granules is meticulously documented (Quality, color, formulation, etc.), and any alterations in composition or quality are closely monitored. This enables them to recognize and resolve any variations in quality, guaranteeing that their clients will always receive a product of the highest caliber, no matter when it is sent.
They also provide a “TS” which is a type of product license indicating the date of production, product line, formulation and other details of a product. Two copies are made, one for the customer and one is kept by the CEO of Exirpolymer. This is done to extremely limit the errors regarding the customer’s needs for a product and to solve any potential misunderstandings that may arise in the future from customers.
Challenge #5 Presence of Impurities
When purchasing recycled plastic granules, purchasers frequently worry about the possibility of impurities, such as pollutants, foreign materials or leftover additives. These contaminants may have a detrimental effect on the finished items’ functionality, attractiveness and even safety.
Exirpolymer Solution:
Investing in cutting-edge methods for sorting, washing and purifying has allowed Exirpolymer to reduce the amount of pollutants in their recovered plastic granules. To get rid of a variety of pollutants, they use a multi-step procedure that combines chemical treatment, density-based and magnetic sorting and mechanical separation.
Their products are made to fulfill the highest industry requirements for cleanliness and purity thanks to this strict approach.
Challenge #6 Threat to the Health of Workers during Use of Substandard Granules
Workers’ health and safety who handle or process these materials may be at risk if low-quality recycled plastic granules are used. Workers may be at risk for a variety of health concerns, including skin irritation, respiratory disorders, and even long-term health problems, due to contaminants, dangerous compounds, or toxic additives.
Exirpolymer Solution:
Exirpolymer gives worker health and product safety a high priority. They make sure that all applicable safety requirements and regulations are met or exceeded by their recycled plastic granules.
This entails doing thorough testing to determine whether any hazardous materials are present, as well as putting strict safety procedures and personal protective equipment (PPE) regulations into place for both their own employees and those of their clients.
Challenge #7 Inconsistent Weights of Bags and Jumbo Bags
For consumers of recycled plastic granules, variations in the weight of packaging—such as sacks or giant bags—may raise concerns. Weight variations may result in differences in the actual amount of material supplied, which may have an effect on cost estimates, inventory control, and production scheduling.
Exirpolymer Solution:
To tackle this issue, Exirpolymer incorporates accurate weight-control mechanisms throughout all aspects of its packing and delivery procedures. To make sure the reported weight and actual weight of each shipment match, they use calibrated scales and closely check the weight of each package.
By paying close attention to detail, they guarantee that their clients receive the anticipated amount of material and assist them in better planning their production and logistics.
Exirpolymer: Recycled Plastic Granules Manufacturer and Supplier
One of the top producers and suppliers of premium recycled plastic granules is Exirpolymer. With a wealth of knowledge, they have created a thorough strategy to deal with the issues that consumers of recycled plastics confront.
Exirpolymer uses cutting-edge recycling and processing technology together with strict quality control procedures to demonstrate their dedication to quality, consistency and transparency. Their team of professionals collaborates closely with clients to comprehend their unique requirements and offer tailored solutions.
Exirpolymer serves the packaging, automotive and construction sectors with a broad selection of recycled plastic granules for a variety of uses. Through collaboration with Exirpolymer, customers can be guaranteed a dependable, superior, and eco-friendly solution that fulfills their needs and tackles their primary worries.
Conclusion
The increasing demand for granules made from recycled plastic is a sign of the world’s transition to sustainability. However, switching to recycled materials has special difficulties for consumers, such as issues with dependability, consistency, and quality. Prominent producers of recycled plastics, such as Exirpolymer, are tackling these issues by putting a strong emphasis on customer care, innovation, and quality.
Exirpolymer’s initiatives are promoting the circular economy, encouraging the use of recycled resources, and opening the door for a more stable and reliable recycled plastics market. It is critical that suppliers and manufacturers work together to address consumer concerns and provide high-quality, dependable and sustainable recycled plastic granules as demand rises.
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